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manufacturing
new product developmentIn a world where many people change mobile phones annually, the public's taste for the new is insatiable.New food products are part of that appetite for change. Ronald Lento can create food products that capitalise on the desire for the new. We can develop new recipes to meet client requests or devise new products and ranges you can offer existing or prospective clients. Being proactive, anticipating what your customer might want buy - and maybe call their own - puts you ahead of your competitors. Having the right product at the ready is a great way to influence busy buyers with tight timelines. selling to retailHaving a culinary professional at hand when you invite buyers to product tastings shows that you value quality andknow your business. It allows development goals or product changes to be discussed competently and immediately, and helps you close the sale. upscaling recipesWhat works in the development kitchen needs sympathetic technical adjustment before large-scale production cancommence. Batch recipes need to account for the manufacturing process and equipment used. Commercial requirements like packaging and shelf-life must be addressed. Factory trials have to be run; equipment speeds, process temperatures and times are just some of the factors that need fine-tuning to achieve a consistent, quality result. additives adviceThere is increasing concern about the use of additives in processed foods. Retailers are under pressure to offer foodwith fewer additives, so the manufacturer has to find a way to reduce colourings, preservatives and thickening agents to counter the public fear of E-numbers. Finding alternative ingredients that are considered more natural while maintaining the appearance, texture and shelf-life of products requires knowledge of food chemistry as well as culinary flair. nutrition and allergensConsumers are concerned about the nutritional value of foods and the possibility of allergies. That's something that theretailer has to respect, and food manufacturers must respond. Designing food for a healthier lifestyle means disproving the myth that healthy, allergen-free food can never taste as good as food laden with fat, salt and sugars. Many healthy products in the marketplace still lack taste and appeal - don't let yours be one of them. We'll help you put flavour into healthy foods. procurement adviceReviewing existing recipes offers an opportunity to re-specify with ingredients that save money without sacrificingquality. A recipe we recently reviewed called for marinaded chicken breast: we substituted thigh meat which costs less, absorbs marinade better, tastes better and remains jucier when reheated. The result was a better product with an increased profit margin and, in that particular case, an extra £15000 on the bottom line, year after year. The culinary advice paid for itself many times over. contacts and contractsWith an intimate knowledge of suppliers and their pricing strategies we can negotiate great deals, and fix prices for aset period of time. This lets you budget predictably, offering your customers competitive prices, confident that food costs won't eat into your profits if prices climb. optimising productionA factory kitchen must make the production process easy, fast and safe. It requires detailed planning and logicaladjacencies between dry storage, refrigeration and production equipment. Equipment types and layout determine how efficiently a product is processed from ingredient receiving through storage, preparation, cooking, packaging, warehousing and despatch. A well designed kitchen minimises labour cost and maximises your return. processing systemsFood production is complex and heavily regulated. Every business must maintain high standards of hygiene andfood safety. A system tailored to your exact requirements will monitor product at every stage of its progress through your facility. Controlling ordering by setting par levels, structuring goods reception to ensure first-in first-out, stock keeping and temperature monitoring - these are just some of the systems that help you track production while minimising waste and exposure to contamination. health and safetyRonald Lento can help you understand and comply with the requirements of the Environmental Health Organisation,meet the standards of the British Retail Consortium, and prepare for inspections. quality mattersDo your staff follow correct procedures? Is product quality at its best? Is your product consistent?Regular third party audits help you spot problems before your customers do. The underlying problem may be simple or complex, easy or hard to spot, but we will find it and fix it. |
 
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